The motherboard of a computer system is one of the most important elements of the assembly, serving as the backbone that connects all hardware together for the facilitation of data transfer, powering, and more. Motherboards also feature complex construction, featuring a printed circuit board (PCB) that is fitted with various I/O ports, card slots, sockets, and other various components. To better understand how motherboards are made, facilitate the standard operations of a computer and the working of all of its attached components, we will discuss how such hardware is manufactured.
A standard motherboard will primarily be produced from two materials, those of which are fiberglass layers that provide insulation and copper that is implemented to form conductive pathways. The layering and insulator motherboard design ensures a compact design and efficient data processing, and 4-8 layers of copper-embedded fiberglass PCB is quite common for construction. Due to the complex layering of such circuit boards, one should never create holes or modify the motherboard in a way that may damage circuitry or wiring.
To form the printed circuit board, layers of fiberglass slices are stacked together and secured with the use of a resin to achieve a singular structure. With copper, the top and bottom of the board is then coated, and a chemical known as photoresist is added to the copper to create the copper-etched trace. Once these layers and coatings have been established, a pattern is added and exposed to UV light. As the final step of manufacturing the motherboard base, the device is washed to remove any uncovered part of the copper layer.
The next step of the process is to add all surface mount technology (SMT), those of which come in the form of small components that are soldered onto the assembly. With the use of machinery, the PCB is stacked and moved through an advanced printer which will use a pre-labeled layout to correctly solder all components where they need to be. After this step, the motherboard is then manually inspected and tested with an integrated chip tester to ensure that the layout is correct.
Once the check is complete, the motherboard is then placed into a machine where it will have various capacitors attached. Following this process, the 24-pin connectors, I/O ports, and other various larger items are manually connected by hand. After a manual inspection, the motherboard is passed through a heat chamber that reinforces the installation of components with temperatures that may reach upwards of 265° Celsius.
After heating is complete, the motherboard is then ready for testing. Once all hardware and components have met quality control standards, the motherboard is packed alongside its related cables, product manual, power connectors, drivers, and other items as necessary. Motherboards are also always packed within antistatic bags, those of which prevent static shock which can easily damage components. At this point, the motherboard is fully prepared for distribution and sale.
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